Creating Custom Face Masks For the Fashion Forward Future

We live in a world where face masks have become a part of our everyday apparel, so why not consider making custom face masks with a heat press machine? With children returning to schools and universities, you may find face masks in high demand. Consequently, the business opportunities for custom face masks may prove the one good thing to come out of this terrible situation.

If you have a heat press, perhaps you already customize clothing and find yourself looking for a new avenue to expand your business. The personalization of products remains an area of high demand because we all like to add our individual personalities to our belongings.

Face masks are no exception, and creating custom face masks may well help you through this challenging trading environment.

Custom Face Masks

We use face masks to cover our noses and mouths to protect those around us. While it may not necessarily protect you from Coronavirus, it will protect others. The face mask consists of multiple layers of fabric, usually in conjunction with a form of air filter that helps filter the air we breathe and expire.

Custom face masks have a design applied to them using heat transfer vinyl in conjunction with a heat press. Furthermore, a vast array of designs may be achieved using a cutting machine to make and produce your designs.

Face Masks in Schools

Every state has its own rules with regards to wearing facemasks. However, the Centers for Disease Control and Prevention has recommended that teachers and students wear face masks wherever possible. Furthermore, the American Academy of Pediatrics urges the use of face masks in school environments.

Opinions vary amongst health workers, and the subject remains contentious. With many parents given the option to implement the wearing of face masks by their children, it remains a subject that very much boils down to personal choice.

However, with so many children wearing the protective gear, the demand for custom face masks has never been so great. Consequently, the business potential for making custom face masks remains a positive result in these dark times. Face masks are here and will be for some time to come, but that doesn’t mean that they can’t be trendy, funky items of apparel.

What Do I Need?

If you run a business customizing clothing, then the chances are you already have the necessary equipment to make custom face masks. However, if you are looking to start a new venture, then two items remain of the utmost importance. A heat press and a vinyl cutting machine will give you the potential to launch a fantastic business.

What is a heat press?

A heat press machine, used to make custom face masks, is a device that uses an aluminum heating element and pressure to transfer a design to fabric. The heat plate provides a larger area and greater pressure than a conventional iron-on decal. Consequently, a heat press is a more efficient machine and offers consistent professional results.

There exists a wide variety of heat presses for business, and it is worth researching the various machines. You must choose a device suited to the purpose, and it is essential to consider the size and output of your intended business. This will allow you to make the right choice of machine.

Whether it is a beginner machine or a more advanced model, understanding your needs will help you to invest wisely. Do your research into the various heat press machines available. Understand the abilities and the limitations of the equipment before you purchase.

Buy the best machine you can afford because the device represents the heart of your business. A good quality, efficient machine will give you professional results and allow for increased output. Imagine how many custom facemasks you may create on any given day and the profitability that may entail.

Two Girls in Masks
Photo by Sharon McCutcheon on Unsplash


Returning custom remains vital to any business. Furthermore, you may find that customers will order custom face masks from you regularly. Children have a habit of losing things, and if you provide a reliable and efficient service, then your customers may return and place more orders again in the future. Therefore, it is essential to choose a heat press that delivers accurate timing, temperature, and pressure.

When you make custom face masks, you may find your output increased because of the high demand. Therefore, it is worth considering a machine with a comprehensive warranty to provide you with peace of mind.

Read the reviews

Before you buy any machine, make sure that you read the reviews. Look for highly-rated products and read through the reviews to understand the pros and cons of the equipment.

Reviews will help you make the right choice for you and your business. The reviewer has done the hard work for you to bring together the pros and cons of the product. Therefore, pay particular attention to reviews to see what each model can do for you.

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Cutting machine

A cutting machine will cut your heat transfer designs automatically. The device forms an invaluable addition to your equipment because it opens up all sorts of possibilities for you. In particular, the ability to create your designs for custom face masks using heat transfer vinyl and then cut them on site may add value and profit to your business.

You may connect your cutting machine to a computer to create the designs for your custom face masks. Alternatively, most cutting machines have several fonts and cutting files installed within their memory for you to access and manipulate.

Most cutting machines use digital dies or SVG cutting files, which you may manipulate to make custom face masks. Imagine cutting heat transfer vinyl to personalize a face mask for your child with their name? This may prove particularly beneficial in a home with multiple occupants, so that face masks don’t get mixed up.

Furthermore, because you can design your own images and size them to your needs, an electronic cutting machine opens up a whole new world of possibilities for your business. You may use a computer to make custom digital cutting files and send them directly to the cutting machine.

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Safety Requirements

You must understand the safety requirements for making custom face masks. The health and safety aspect offers up all sorts of implications that you must take into consideration.

Boy in Face Mask
Photo by gryffyn m on Unsplash

CPSIA compliant

Some materials may prove harmful when breathed in, and the last thing you want is to use the wrong materials to make custom face masks. Moreover, the comfort of children and adults should remain at the forefront of your mind. Therefore, you have a duty of care to your customers, and you must ensure your materials comply with any safety regulations.

As such, the United States Consumer Product Safety Commission, the CPSIA has a website that may advise you with regards to materials and their safety.

Custom Face Masks for Business Success

Personalized custom face masks offer endless possibilities to flex your creative muscles. In particular, targeting schools may ensure a constant flow of orders. Children love bright colors and bold designs, and you may achieve excellent results with a heat press and cutting machine.

Use a heat press pillow

Face masks may contain seams with layers of fabrics sewn together. Consequently, this may cause the design to slip when you use the heat press. Therefore, it is worth using a heat press pillow.

By positioning the heat press pillow beneath the face mask, the pillow will raise the print area around any thick seams to allow for even pressure and application. This process remains valid for any garment with seams that you wish to personalize.

Washable face masks

If you are making custom face masks, especially for children, they must be washable. When you create custom face masks with heat transfer vinyl, they need to withstand constant washing and use. A good quality face mask is vital to form the foundation for your custom face mask business.


How to Make Custom Heat Masks

Part of the fun of custom face masks is creating the artwork. Use your cutting machine to cut the design in your chosen vinyl. Alternatively, you may purchase readymade heat transfer vinyl to make custom face masks.

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The mask

Cotton and polyester mix face masks may prove durable and washable. Also, remain suitable for the application of custom designs.

A mix of manmade and natural fibers will ensure a robust and durable face mask.


It is worth taking the time to prep your face mask before you treat it. Pre-press the face mask to remove any trapped moisture within the fabric. The process will provide a crease-free, smooth surface for you to apply the heat transfer design.

Apply the design

Always refer to the manufacturer’s instructions when using your heat press. Ensure you use the correct temperature and pressure for a successful transfer.

It is worth using heat transfer tape to hold your design in position. When you place your transfer into position, it is worth using heat tape. If your design slips when you apply pressure, then you may find your work ruined.

Reveal the magic

Allow the item to cool down before peeling away the waste. It is always so exciting to see the design spring into life at this point. It is worth noting that you need to wait 24 hours before washing your custom face masks.

Readymade Vinyl Transfers

You may not want to invest in a cutting machine. Therefore, you may find several readymade vinyl designs to make custom face masks.

Man Woman Masks on Street
Photo by Julian Wan on Unsplash

Cutting file downloads

If you lack the confidence to create your own designs, you can download cutting files from the internet.  Some sites offer free file downloads and provide the perfect way for you to experiment with the medium.

You will find many patterns for free and for purchase, and because you download them, you may adjust them to your own needs, which saves you time.

Some places offer ranges of letters and numbers for you to purchase in a readymade form which is both convenient and economical.

Heat transfer paper

Heat transfer paper allows you to print your designs and remains a quick and economical way to make custom face masks.

The finished heat transfer is washable and makes heat transfer paper particularly suited to this application.

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Create Custom Face Masks with a Heat Press Machine

Face masks represent the new norm, and whether you agree with them or not, you may find your children will need to wear face masks to school. However, you can have fun making custom face masks for your children and adults alike.

Custom face masks offer an exciting prospect for expanding an existing business. Indeed, you may wish to start a new venture making custom face masks. With sales of face masks reaching an all-time high, it represents a perfect opportunity to build a successful business offering a personalized service.

A heat press and a cutting machine may open up a whole new world of possibilities for you. Use existing cutting files stored in the device or download files from the internet to build your portfolio.

Sophisticated yet easy to use online programs will give you the ability to design and create your own cutting files. Such possibilities will open up your ability to offer truly custom face masks together with other items of apparel.

If you make custom face masks or have experience with heat presses, why not share your knowledge with us by commenting in the space below? We look forward to hearing from you.

Sean Kerr lives in Cardiff, Wales, and is a published author with over 10 novels to his name so far and still counting. As well as writing his next bestseller, Sean also runs a successful Jewelry making business and sells his creations online.

Last update on 2023-09-17 at 21:43 / Affiliate links / Images from Amazon Product Advertising API

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